Zumbrota uses an exclusive hydro-blast rinse and sandblasting procedure on internal and external parts, followed by a proprietary shot-enticed deep cleaning. All finished units are thoroughly spin tested for shiftability and noise. All transfer cases are shipped in high density plastic totes to eliminate damage in transit. Unlike the NP203 chain drive transfer case, the NP205 gear drive transfer case is pretty tolerant of different fluids as diverse as Dexron ATF (used in GM NP205 1980-1991) and SAE 140w Gear Lube (used in Dodge NP205 above 90°F). Ford does not claim XT-4-QGL or XT-M5-QS is backward compatible with the 1978-1979 NP205, but while we recommend you ... Jul 7, 2014 · The correct fluid for your transfer is dextron/mercon transmission fluid.To check the fluid level,jack up both ends of the vehicle and be sure to support with jack stands.Make sure vehicle is level.If you look at the rear of the transfer case,you will see two plugs,one lower than the other.Remove the lower plug and if fluid runs out it was overfilled,if nothing runs out,stick your pinky finger ... Take it with you to the parts store for comparison. Tap the new seal in. Put some black RTV on the transfer case re install the seal housing, (make sure it is clocked correctly) Install the output yolk with a little oil on it to make a good seal with the new seal. Tighten the yolk nut down. (the easiest way to do it is with an impact wrench.The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ever factory installed in one ton and smaller 4x4's. The NP205 (IHC Code T142 or 13142) replaced the New Process NP202 (IHC Code T141 or 13141) which was only used by International.I believe the only year that the adapter had a bearing in it was in 72. When I tried to get parts for it GM kept telling me that it was a 1 year only thing. I had a 350/205 in a 72 blazer and it did have the bearing in the adapter. It always leaked trans fluid to the transfer case. I just kept adding fluid to the trans and draining the transfer ...1. GM New Process 205. GM TRANSMISSION AND TRANSFER CASE INFORMATION: The early GMs 1968-70 used a Dana 20 & Rockwell style transfer case and no adapters are available for these vehicles. In 1971, New Process introduced a model NP203 (chain-driven), and NP205 (gear-driven) transfer case. Both of these transfer cases used …Matthew. Truck Year. 1973. Truck Model. K10. Engine Size. 350. Its the np205 its an automatic turbo 350 trans. Not sure if its Limited slip ill pull the cover and post a pic as soon as possible thanks.The full-time four-wheel-drive NP203 transfer case is one of the most standard items found in ’70s fullsize 4x4s. Big, heavy, and relatively strong despite its chaindrive, this box can be ...The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ever factory installed in one ton and smaller 4x4's. The NP205 (IHC Code T142 or 13142) replaced the New Process NP202 (IHC Code T141 or 13141) which was only used by International.Aug 21, 2017 · The kits work on virtually any four-wheel-drive GM built from 1998 to 2007, which includes the NV136, NV146, NV236, and NV246 transfer case models. For those performing solid-axle swaps, Offroad ... Received 24 Likes on 19 Posts. Zulder, I'm quite sure the NP205 transfer case has had automatic transmission fluid, 30 weight motor oil, and yes even gear lube as factory approved lubricants over the years. If you were going to be running 90% street, I wouldn't hesitate to use ATF.Sep 25, 2011 · #1. What kind of lube do I use in a 205 T-case? I have an old Ford shop manual and it says to use 50wt engine oil----I will be driving this truck in winter -20 cold and summer 90 heat. Also how much lube is needed? March 30, 2023. A transfer case leaking transmission fluid is a serious problem. It can cause damage to the transmission and other components in your car. To fix this, you’ll need to identify where the leak is coming from, clean off any excess fluid, and replace any damaged parts or gaskets. You may also need to add additional fluid if needed.The majority of remitters still prefer cash-to-cash payments when remitting from the UK to Africa. When it comes to sending remittances to Africa, cold, hard cash is king. At least...Sep 22, 2006 · I believe the only year that the adapter had a bearing in it was in 72. When I tried to get parts for it GM kept telling me that it was a 1 year only thing. I had a 350/205 in a 72 blazer and it did have the bearing in the adapter. It always leaked trans fluid to the transfer case. I just kept adding fluid to the trans and draining the transfer ... NP205 Transfer Case. Below you will find a detailed list of the NP205 Transfer Case parts that includes complete rebuilt Transfer Cases, bearing rebuild kits, gaskets, seals, small parts, individual …Shop Now for Parts, Tools, Info for 1969-1972 GM New Process NP205 Transfer Cases. In stock availability on most items for quick shipping. The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ever factory installed in one ton and smaller 4x4's.Sep 5, 2020 ... 3K views · 11:58. Go to channel · How To Change NP205 Transfer Case Fluid 1967-1987 Chevy & GMC Truck. Midwest Garage•29K views · 10:34. Go...Heavy 4x4s with low gears, big tires, and high horsepower output may cause the factory cast-iron Dana 300 case to split in half. If this is a concern or problem, you can upgrade to a Behemoth ...The TM2000 is a must-have in your shop for the NP205 transfer case!The New Process NP205 Transfer Case was built in Syracuse, New York. It was built with cast iron and is the last gear driven transfer case sold by a U.S automaker for 4x4s under 1-ton. It was made for many 1969-1991 Chevy and GMC, 1969-1993 Dodge, 1974-1979 Ford, …Mar 12, 2015 ... Installing Idler Gear And Setting Bearing Play On A Chevy Squarebody NP205 Transfer Case ... Will the wreckers NP205 transfer case live?Reaction score. 3,106. Location. Las Vegas, Nevada. Jul 16, 2009. #7. Your probably leaking from both the front pinion seal and the rear (if not, it will soon). If you look at the transfer case rear pinion seal, you will see that the lowest piont of that seal is located about 1-inch lower than the fill plug.Replace Transfer Case Fluid: 36,000 miles: 57,600 km: Adjust Valve Lash: 24,000 miles: ... Transfer Case NP205 NP231 NP231HD NP241 NP241HD: See Below 2.22 Quarts 1.25 ...Shop Now for Parts, Tools, Info for 1973-1979 Ford New Process NP205 Transfer Cases. In stock availability on most items for quick shipping. Ford used left drop cases from 1973 through 1979. The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ...QU10316 Shaft Anti-Rotation Pin NP205 NV4500. Shop Now for Small Parts, Plugs, Shims, and Small Parts Kits to fit 1972-1993 Dodge New Process NP205 Transfer Cases in W100, W200, W250, W300, & W350 4x4 trucks. In stock, quick shipping.Transmission & Transfer Case. Transfer Case . Np205 OIL TYPE. Thread starter Uscombsp; Start date Sep 18, 2017; Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. ... The GM recommendation in my 1975 repair manual is to use SAE 80 or SAE 90 weight GL-5 gear oil in the NP-205, so …The NP205 is a gear driven transfer case. The NP205 was utilized in GM, Ford, International and Dodge full-size trucks. General Motors Chevrolet transfer case has a racetrack (circle eight) pattern in the model years 1971 through 1985 with 8-bolt circle pattern. Later model GM NP205 units were supplied with 6-bolt circle pattern.This couples the two together. The drive sleeve comes in contact with a grease seal on the front and the back of the adapter. The front seal keeps tranny fluid in the tranny. The back one keeps xfer lube in the xfer. This is just like the front oil seal in your timing chain cover on the front of the engine or the rear axel seal on a 1/2 ton axel.Jul 23, 2022 ... Getting the B&M trans ready to go in the truck. Things that might help with a project like this: Rust-Oleum Paint: https://amzn.to/3xVVqZH ...Symptoms of a bad transfer case manifest themselves differently depending on the extent of damage within this important drive-line component. According to AAMCO, the most obvious s...In either case you might want to check those seals. It's not that having tranny fluid in it is going to hurt the transfer case so much as not having the tranny fluid in the tranny is going to hurt it. Removing a 205 from any vehicle is a bit more labor intensive than later model aluminum chain drive units, but if you provided a little more ...The TM2000 is a must-have in your shop for the NP205 transfer case!The New Process NP205 Transfer Case was built in Syracuse, New York. It was built with cast iron and is the last gear driven transfer case sold by a U.S automaker for 4x4s under 1-ton. It was made for many 1969-1991 Chevy and GMC, 1969-1993 Dodge, 1974-1979 Ford, …Matthew. Truck Year. 1973. Truck Model. K10. Engine Size. 350. Its the np205 its an automatic turbo 350 trans. Not sure if its Limited slip ill pull the cover and post a pic as soon as possible thanks.my trans takes 90wt oil..... and so does my np205 ..... bough 1 gallon of gear oil from autozone & a nifty hose that goes onto the 1 gallon jug... 1 gallon = $6.50 1 quart …Location. wilkes-barre, pa. Jun 25, 2010. #5. ATF installed at factory Many moons ago got a new 1988 V30, SM465/NP205. Gear oil was in the trans and ATF in the transfer. After installing a trans and transfer pto's replaced transfer lube with 80W90 GL5. Still goes good now after 22 years.The NP205 transfer case, also known as the New Process 205, is a heavy-duty, gear-driven transfer case that was first introduced in 1969. It was designed to handle the demanding conditions of off-road and heavy-duty applications. The NP205 transfer case is known for its strength, reliability, and ability to distribute power evenly to all four ...A 75 K10 should have an NP203 chain drive t-case so it can take 10w30 (recommended more for a 203 behind a SM465 4-speed) or Dextron II or III auto trans fluid. The rear diff may need gear oil with limited slip additive, either way I think it's 80W90, same for the front but it will more than likely be an open diff which will take straight 80W90.The process to remove the transmission assembly is very similar for both the two- and four-wheel-drive Nissan Pathfinder models. You remove the transmission and transfer case as a ...NP205 transfer case lubricant recomendations: 1976-77 SAE 50W engine oil. 1978 and later 90W gear oil. NP208 transfer cases use Dexron II ATF. Reply Like. # 4. 12-28-2003, 09:27 AM.Matthew. Truck Year. 1973. Truck Model. K10. Engine Size. 350. Its the np205 its an automatic turbo 350 trans. Not sure if its Limited slip ill pull the cover and post a pic as soon as possible thanks.How do you know if your fluids and electrolytes are in balance? Find out. Electrolytes are minerals in your body that have an electric charge. They are in your blood, urine, tissue...Ford NP205 Transfer Case 76-79 Married. Six bolt circle pattern, female 31 spline input. Transfer Case is completely rebuilt with new wear parts (bearings, seals, etc.) and inspected gears and shafts. The NP205 is arguably the King of Transfer Cases. It's a heavy duty, gear driven unit that was used in a variety of applications.New Process NP205 Transfer Cases were built with a wide variety of driveshaft yokes from 1310 to 1410 series plus 4 types of Constant Velocity yokes. Most of the output shafts and all the remote input shafts are 1-3/8" in diameter with 32 splines. Although you may require a different seal, any of our 32 spline end yokes or CV yokes will fit any ...Fluid type for np205 transfer case - 1980 Chevrolet Blazer 4.1. Posted by Anonymous on Jul 07, 2014. ... (GM Part No. 12378396), which is a reddish colored fluid. GM has a new Auto Trak II Transfer Case Fluid (GM Part No. 12378508), which has a bluish color to it. The newer fluid has better friction modifiers. While your doing the job, …Jul 16, 2003 · Take it with you to the parts store for comparison. Tap the new seal in. Put some black RTV on the transfer case re install the seal housing, (make sure it is clocked correctly) Install the output yolk with a little oil on it to make a good seal with the new seal. Tighten the yolk nut down. (the easiest way to do it is with an impact wrench. Bluefield, WV. Apr 22, 2005. #3. My ZF is sitting here in the floor, so this is straight off the tag. Oil Capacity: 3.2 liters. Oil Grade: ESP -M2C 166-H. That oil grade means nothing to me. Guess it would if you had access to the ford oil #'s. The oil in it was real thin stuff, had a red tint to it, looked alot like ATF.A transfer case is an intermediate gearbox that transfers power from the transmission of a motor vehicle to the driven axles of four-wheel-drive, all-wheel-drive, and other multi-axled on- and off-road machines. A part of the vehicle's drivetrain, it employs drive shafts to mechanically deliver motive power. The transfer case also synchronizes ...NP205 Transfer Case. Below you will find a detailed list of the NP205 Transfer Case parts that includes complete rebuilt Transfer Cases, bearing rebuild kits, gaskets, seals, small parts, individual …Replace Transfer Case Fluid: 36,000 miles: 57,600 km: Adjust Valve Lash: 24,000 miles: ... Transfer Case NP205 NP231 NP231HD NP241 NP241HD: See Below 2.22 Quarts 1.25 ...The majority of the gears are always turning on a 205 and the close tolerances will cause the driven gears to “push” non-driven gears. What type of fluid is in a Ford transfer case? FORD TRANSFER CASES Transfer Case Model Fluid Type NP203 30WT NP205 80W90 Gear Oil NP208 ATF (Dexron III or higher) NP271 ATF (Dexron III or higher) 13 more ...Here you will find a complete collection of the different NP205 transfer cases. Stock is ever changing, if you have a question regarding if an item is in stock please message first. SAMPLE. NP205 10 spline. SAMPLE. NP205 10 spline. $1 …Pericardial fluid Gram stain is a method of staining a sample of fluid taken from the pericardium. This is the sac surrounding the heart to diagnose a bacterial infection. The Gram...QU20030 NP205 Transfer Case Front Yoke Slinger. 20030. $39.98. Out of Stock. 1. 2. Next. Purchase a Ford 1977-1979 NP205 yoke from Torque King. Whether you need an input or output yoke, our kits & accessories will get your 4x4 truck back into great condition to handle tough jobs.Shop Now for Parts, Tools, Info for 1973-1991 GM New Process NP205 Transfer Cases. In stock availability on most items for quick shipping. The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ever factory installed in one ton and smaller 4x4's ...Shop Now for Gears, Shafts, and Coupler Sleeves to fit 1972-1993 Dodge New Process NP205 Transfer Cases in W100, W200, W250, W300, & W350 4x4 trucks. In stock, quick shipping. Gears: NP205 Transfer Case Low and High Gears sometimes need to be replaced due major wear on the clutch teeth. Wear on the low gear inside bearing bore is even more ...Highboys had Dana 24. part-time transfer cases from 1967-1973, and either the standard NP205. part-time or optional NP203 full-time transfer cases from 1973-1977.5. The NP205 is the strongest and most desirable factory transfer case. The Dana 24 is a cast-iron, gear-driven, part-time, 2-speed case with. 1.86:1 gears.#1. Everyone, I just started rebuilding my NP205. Its full of transmission fluid. Why? Do some people put transmission fluid into transfer cases? I dont know for sure …The NP205 is identified by several features: 1. The transfer case is one piece of cast iron. There is a short bearing retainer/output housing at the tail of the case, and aluminum bearing retainers/seal retainers at the front and rear outputs but the working parts are all in a single iron housing. 2.Dec 21, 2021 ... G'day Guys and Gals! Here's a link to a few tools that will make the job a heap easier! Drain Pan - https://amzn.to/3GbosqE Oil Transfer ...Shop Now for Gears, Shafts, and Coupler Sleeves to fit 1972-1993 Dodge New Process NP205 Transfer Cases in W100, W200, W250, W300, & W350 4x4 trucks. In stock, quick shipping. Gears: NP205 Transfer Case Low and High Gears sometimes need to be replaced due major wear on the clutch teeth. Wear on the low gear inside bearing bore is even more ...Realizing that your vehicle is dripping some sort of mystery liquid is very unsettling. Maybe it’s nothing, or maybe you’re about to face a costly visit to the mechanic. The good n...the np203 case - since its chain driven uses 10w 30 motor oil. i think only the aluminum transfer cases used the atf. if you dont wanna use regular gear oil - you can do this - buy some synthetic gear lube - redline MTL gl4 is real nice stuff - its kinda expensive though like over $10 a quart. and that adds up real quick since the np435 and ...Aug 8, 2003 · My case came from a 78 F250 4x4 with 400m and c6 trans. Thats what the owners manual stated. If you look in the haynes repair manual they say 140 w gear oil. If you look in chiltons they say. Dana 21- 50w motor oil. np203: below 32f, 30w motor oil, above 32f, 50 w motor oil. np205: 76-77 50 w motor oil, 78 and later sae 90w gear oil. This NP 205 Shop Manual/Technical Manual is a must-have reference when rebuilding a NP 205 transfer case. This TM covers all variants and provides step-by-step instructions with color photos and torque values. This is an indispensable, must-have guide. 5 NP205 Transfer Case Manual. Steve on Jul 04, 2022Feb 19, 2020 · Secure the vehicle on a level surface. Locate the oil fill plug on the transfer case. Remove the top oil fill plug. Using a flashlight, check for oil at the fill plug hole. What kind of fluid goes in a Chevy transfer case? Conventional transfer cases require SAE 80W or SAE 80W-90 GL-5 gear lubricant. Full time systems use SAE 10W-30 or 10W-40 ... Fluid Overload is more fluid than the heart can effectively cope with. Fluid overload (hypervolemia) occurs when the circulating volume is excessive. Try our Symptom Checker Got an...Covers New Process NP205 Transfer Cases found in Chevrolet, Dodge, Ford, GMC, and International Harvester (IHC) 4x4 vehicles from 1969 to 1993. Roberts, MT 2006. 18 pages of technical content, 8½" x 11". Available in printed version only: Printed Hard Copy (TM2002P is 8-1/2"x11") Also See: TM2000 NP205 Transfer Case Service ManualModel NP263. Model NP271. Model NP273. New Process - Transfer Case Identification Shop by your transfer case. Please select a model number that matches your vehicles transfer case tag below. New Process Gear has a wide range of 4x4 transfer cases! We carry parts for everything from the older NP205, to the highly popular NP261/NP263 HD …Description: GM 4L80E 4WD to GM NP205 transfer case,adapter kit. (replacing TH350 or SM465) Item #: 50-0411. Condition: New. Price: $799.99. Qty: Add to Cart See Details GM 6L80E / 6L90E 6 speed automatics to the GM NP205 Figure 8 Transfer cases (0) Reviews: Write first review ...Shop Now for Parts, Tools, Info for 1969-1972 GM New Process NP205 Transfer Cases. In stock availability on most items for quick shipping. The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ever factory installed in one ton and smaller 4x4's.QU10316 Shaft Anti-Rotation Pin NP205 NV4500. Shop Now for Small Parts, Plugs, Shims, and Small Parts Kits to fit 1972-1993 Dodge New Process NP205 Transfer Cases in W100, W200, W250, W300, & W350 4x4 trucks. In stock, quick shipping.Posts: 201. The NP205 holds 2.5 qts. prior to 1980 they had 85w90. In 80 GM switched to dextron I suspect for fuel economy. But in 80 they also redesigned the ouput shaft to a slip yoke instead of a slip shaft driveshaft I don't know if …Shop Now for Parts, Tools, Info for 1969-1972 GM New Process NP205 Transfer Cases. In stock availability on most items for quick shipping. The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ever factory installed in one ton and smaller 4x4's.ORD’s Doubler kit includes everything necessary to join an NP203 and NP205. Shown is the adapter output shaft, billet-aluminum adapter, gaskets, seals, and hardware. See All 31 Photos. Because ...As has been discussed in previous posts, NP205 transfer cases require 80-90wt Gear oil. Sure, you could run something else. How do you put fluid in a transfer case? Locate the filler plug on the side of the transfer case. Clean the filler plug and the area around it using a shop rag; this avoids contaminating the new transfer case fluid.Oct 24, 2017 · The GM SM465 manual versions of the NP205 had a male 10-spline input, and the TH350 automatic mated to a 27-spline male input, both using drive sleeves to mate the transfer case shaft to the ... i have a new zf and np 205, i am installing them today, i need to know what type and how much fluid each one takes.....thanks Brady ... zf/np205 capacities and fluid type. Thread starter xbanone; Start date Apr 22, 2005; xbanone Sr. Member. Joined Jun 16, 2001 ... CA Atlas II or NP205 transfer case changeover parts for NP435 4 speed. …Posts: 201. The NP205 holds 2.5 qts. prior to 1980 they had 85w90. In 80 GM switched to dextron I suspect for fuel economy. But in 80 they also redesigned the ouput shaft to a slip yoke instead of a slip shaft driveshaft I don't know if …The Dodge NV4500 4WD adapter to Ford NP205/208 is 1.625" in length. Adapter material is 356 T6 heat treated aluminum alloy. The adapter kit includes an adapter ring for the Ford transfer case, spud shaft, gasket, and adapter instructions. Transfer Case: The Ford transfer cases NP205, NP208, and the various Borg Warner 1300 series are all ...NP205 Transfer case. ESP-M2C83-C OR EQUIVALENT, 4.5 Pints. My research shows people claiming it takes ATF, 30W, 50W, 75W90, 80W90, etc... Dana 60 …TK10859 Genuine NP205 Low Gear. 9910859. $149.98. Out of Stock. 1. 2. 3. Next. Shop Now for Gears, Shafts, and Coupler Sleeves to fit 1973-1991 GM New Process NP205 Transfer Cases. Additionally, if the transfer case fluid level is low, the entire transfer case should be inspected for leaks and damage. Many mechanics (and some manufacturers) recommend that you replace the transfer case fluid at least every 30,000 miles. When the fluid is replaced, pay careful attention to the fluid you are draining; if there is a burnt ... QU20030 NP205 Transfer Case Front Yoke Slinger. 20030. $39.98. Out of Stock. 1. 2. Next. Purchase a Ford 1977-1979 NP205 yoke from Torque King. Whether you need an input or output yoke, our kits & accessories will get your 4x4 truck back into great condition to handle tough jobs.QU10316 Shaft Anti-Rotation Pin NP205 NV4500. Shop Now for Small Parts, Plugs, Shims, and Small Parts Kits to fit 1972-1993 Dodge New Process NP205 Transfer Cases in W100, W200, W250, W300, & W350 4x4 trucks. In stock, quick shipping.
Here you will find a complete collection of the different NP205 transfer cases. Stock is ever changing, if you have a question regarding if an item is in stock please message first. SAMPLE. NP205 10 spline. SAMPLE. NP205 10 spline. $1 …. Maryland 77r
The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ever factory installed in one ton and smaller 4x4's. The NP205 (IHC Code T142 or 13142) replaced the New Process NP202 (IHC Code T141 or 13141) which was only used by International.4l80e / NP205 Fluid Transfer. I have a 4L80e from about a 2005 4x4 truck. I just ordered an adapter from one of the vendors (Trail Tech Fab) to mate this to my NP205. The 4L80e uses ATF and I believe the NP205 uses gear oil, although I have seen some debate. I also thought I rember reading that when swaping in the 4L80e you're supposed …Highboys had Dana 24. part-time transfer cases from 1967-1973, and either the standard NP205. part-time or optional NP203 full-time transfer cases from 1973-1977.5. The NP205 is the strongest and most desirable factory transfer case. The Dana 24 is a cast-iron, gear-driven, part-time, 2-speed case with. 1.86:1 gears. Covers New Process NP205 Transfer Cases found in Chevrolet, Dodge, Ford, GMC, and International Harvester (IHC) 4x4 vehicles from 1969 to 1993. Roberts, MT 2006. 18 pages of technical content, 8½" x 11". Available in printed version only: Printed Hard Copy (TM2002P is 8-1/2"x11") Also See: TM2000 NP205 Transfer Case Service Manual The NP205 is identified by several features: 1. The transfer case is one piece of cast iron. There is a short bearing retainer/output housing at the tail of the case, and aluminum bearing retainers/seal retainers at the front and rear outputs but the working parts are all in a single iron housing. 2.Chrysler's New Process Gear Division built gear drive NP205 transfer cases for 1972-1974 and 1980-1993 Dodge Trucks. The 1972-1974 version was a remote mount unit used in W100, W200, and W300 4x4 Trucks. For the 1975-1979 models years, Dodge opted to use the troublesome NP203 full time transfer case instead of the reliable NP205, but effective ...Chrysler's New Process Gear Division built gear drive NP205 transfer cases for 1969-1974 and 1980-1993 Dodge Trucks. The 1969-1974 version was a remote mount unit used in W100, W200, and W300 4x4 Trucks. For the 1975-1979 models years, Dodge opted to use the troublesome NP203 full time transfer case instead of the reliThe 1969-1974 version was a remote mount unit used in W100, W200, and W300 4x4 Trucks. For the 1975-1979 models years, Dodge opted to use the troublesome NP203 full time transfer case instead of the reliable NP205, but effective with the 1980 model year, the NP205 was again in the Dodge lineup as the sole transfer case offering for W300 1 ton 4x4s.Parts, Tools, and Manuals for Dana and New Process Transfer Cases in 1973-1991 Chevy and GMC full-size 1/2 ton to 1 Ton 4x4 trucks and SUVs. 1973-1979 GM NP203 Transfer Case Parts & Manuals. 1973-1991 Chevy & GMC NP205 Transfer Case Parts. 1981-1988 GM NP208 Transfer Case Parts & Manuals.A 75 K10 should have an NP203 chain drive t-case so it can take 10w30 (recommended more for a 203 behind a SM465 4-speed) or Dextron II or III auto trans fluid. The rear diff may need gear oil with limited slip additive, either way I think it's 80W90, same for the front but it will more than likely be an open diff which will take straight 80W90.Install the case yoke, oil seal, output shaft yoke washer and shaft nut on the front or rear output shafts. Tighten the nut to 203-244 Nm (150-180 lb-ft) front; 163-203 Nm (120-150 lb-ft) rear. Connect the front or rear driveshaft to the transfer case output shaft case yoke. Refer to Section 05-01.Yes, there are 4 peices. one o-ring on the input shaft that is INSIDE the coupler between the trans and transfer case on the transfer case side. one square o-ring on the transmission side, seals to the adapter. two seals that are to be placed inside the adapter, with or without support bearing, that are set in such a way as to keep fluid out ...np205 transfer case fluid capacity. What is the fluid capacity on a np205 transfer case? Last edited by rcflyer1234; 06-07-2007 at 01:18 PM. 06-07-2007, 03:46 PM #2: bowtier. Nobody rides free . Join Date: May 2005. Location: PA. Posts: 1,076 Re: np205 transfer case fluid capacity. Well, at ....
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